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Joining technologies for automotive battery systems manufacturing
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Das, Abhishek, Li, Dezhi, Williams, D. K. and Greenwood, David G. (2018) Joining technologies for automotive battery systems manufacturing. World Electric Vehicle Journal, 9 (2). 22. doi:10.3390/wevj9020022
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Official URL: http://dx.doi.org/10.3390/wevj9020022
Abstract
An automotive battery pack for use in electric vehicles consists of a large number of individual battery cells that are structurally held and electrically connected. Making the required electrical and structural joints represents several challenges, including, joining of multiple and thin highly conductive/reflective materials of varying thicknesses, potential damage (thermal, mechanical, or vibrational) during joining, a high joint durability requirement, and so on. This paper reviews the applicability of major and emerging joining techniques to support the wide range of joining requirements that exist during battery pack manufacturing. It identifies the advantages, disadvantages, limitations, and concerns of the joining technologies. The maturity and application potential of current joining technologies are mapped with respect to manufacturing readiness levels (MRLs). Further, a Pugh matrix is used to evaluate suitable joining candidates for cylindrical, pouch, and prismatic cells by addressing the aforementioned challenges. Combining Pugh matrix scores, MRLs, and application domains, this paper identifies the potential direction of automotive battery pack joining.
| Item Type: | Journal Article | ||||||
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| Subjects: | T Technology > TL Motor vehicles. Aeronautics. Astronautics | ||||||
| Divisions: | Faculty of Science > WMG (Formerly the Warwick Manufacturing Group) | ||||||
| Library of Congress Subject Headings (LCSH): | Automobiles -- Batteries, Electric vehicles, Metallic films, Storage batteries, Automobiles -- Power trains | ||||||
| Journal or Publication Title: | World Electric Vehicle Journal | ||||||
| Publisher: | MDPI | ||||||
| ISSN: | 2032-6653 | ||||||
| Official Date: | 5 July 2018 | ||||||
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| Volume: | 9 | ||||||
| Number: | 2 | ||||||
| Article Number: | 22 | ||||||
| DOI: | 10.3390/wevj9020022 | ||||||
| Status: | Peer Reviewed | ||||||
| Publication Status: | Published | ||||||
| Access rights to Published version: | Open Access | ||||||
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