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A comparative study between epoxy and vinyl ester CF-SMC for high volume automotive composite crash structures

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Gupta, Jaipal, Reynolds, Neil, Chiciudean, Teodor and Kendall, Kenneth N. (2020) A comparative study between epoxy and vinyl ester CF-SMC for high volume automotive composite crash structures. Composite Structures, 244 . 112299. doi:10.1016/j.compstruct.2020.112299 ISSN 0263-8223.

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Official URL: http://dx.doi.org/10.1016/j.compstruct.2020.112299

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Abstract

Epoxy- and vinyl ester-based carbon fibre reinforced sheet moulding compounds (CF-SMCs) were industrially processed and impact tested to characterise their impact energy absorption performance. Particularly, thin-walled CF-SMC components were manufactured via a high volume compression moulding process, and were subjected to both ~9 m/s and ~13 m/s dynamic impacts with kinetic energies of ~3.3 kJ and ~6.6 kJ respectively. The mass-specific energy absorption (SEA) for epoxy-based CF-SMC ranged from 50 to 60 J/g whereas the SEA for vinyl ester material ranged from 24 to 29 J/g. In addition, the effect of the manufacturing process and the resultant reinforcement architecture on the energy absorption properties was investigated. Epoxy CF-SMC components were manufactured using conventional SMC flow forming and using ‘pre-formed’ near-net shape blanks (low/zero flow condition) and their performance compared. Local microstructure and fractography analyses were conducted for each sample type to explain the observed differences in performance between the individual CF-SMC and manufacturing systems.

Item Type: Journal Article
Divisions: Faculty of Science, Engineering and Medicine > Engineering > WMG (Formerly the Warwick Manufacturing Group)
Journal or Publication Title: Composite Structures
Publisher: Elsevier Ltd
ISSN: 0263-8223
Official Date: 15 July 2020
Dates:
DateEvent
15 July 2020Published
29 March 2020Available
27 March 2020Accepted
Volume: 244
Article Number: 112299
DOI: 10.1016/j.compstruct.2020.112299
Status: Peer Reviewed
Publication Status: Published
Access rights to Published version: Restricted or Subscription Access

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