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Influence of ceramic substrate porosity and glass phase content on the microstructure and mechanical properties of metallized ceramics via an activated Mo-Mn method

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Wang, Ling, Kang, Wen-tao, Gao, Peng-zhao, Liu, Xiao-pan and Rebrov, Evgeny V. (2020) Influence of ceramic substrate porosity and glass phase content on the microstructure and mechanical properties of metallized ceramics via an activated Mo-Mn method. Ceramics International, 46 (6). pp. 8244-8254. doi:10.1016/j.ceramint.2019.12.052

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Official URL: https://doi.org/10.1016/j.ceramint.2019.12.052

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Abstract

With the development of power electronics, metallizing of ceramics has been developed and employed in many industrial applications. This paper describes the effect of porosity, mean pore size and glass
phase content of Al2O3 substrate on the microstructure evolution and mechanical properties of metallized ceramics obtained by an activated Mo-Mn method. The interface reaction as well as the joining strength between Al2O3 ceramic and Mo Mn layer were investigated systematically using X-ray diffraction, SEM, energy dispersive X-ray analysis. The overall porosity affects the ‘absorptivity’ of the substrate towards the glass phase in the metallized layer, while the glass phase content affects the diffusion depth of the Mn-containing phase. The results show that the distribution of the Mn containing glass phase in the alumina substrate determined the failure characteristics of specimens under bending and tension conditions. The mean pore size determines the magnitude of capillary force responsible for the diffusion of Mn-containing glass phase into the ceramic substrate . The thickness of the Mo-Mn layer reduced and the thickness of the transition region increased at high alumina porosity. This resulted in a decrease of tensile strength, and an increase of flexural strength growth rate for specimens after metallization. The tensile strength of metallized specimens monotonously increased with the glass phase content, while the flexural strength first increased and then decreased. A tensile strength of 1990 ± 75 N, a flexural strength of 9499 ± 346 N and a He leakage rate of 3.5 x 10^-11 Pa·m 3 ·s-1 were obtained in the optimized specimens after metallization.

Item Type: Journal Article
Subjects: T Technology > TA Engineering (General). Civil engineering (General)
T Technology > TJ Mechanical engineering and machinery
T Technology > TP Chemical technology
Divisions: Faculty of Science > Engineering
Library of Congress Subject Headings (LCSH): Ceramic metals , Ceramic engineering , Porosity , Ceramic metals -- Mechanical properties
Journal or Publication Title: Ceramics International
Publisher: Elsevier
ISSN: 0272-8842
Official Date: 15 April 2020
Dates:
DateEvent
15 April 2020Published
10 December 2019Available
4 December 2019Accepted
Volume: 46
Number: 6
Page Range: pp. 8244-8254
DOI: 10.1016/j.ceramint.2019.12.052
Status: Peer Reviewed
Publication Status: Published
Access rights to Published version: Restricted or Subscription Access
RIOXX Funder/Project Grant:
Project/Grant IDRIOXX Funder NameFunder ID
2018JJ4011Natural Science Foundation of Hunan Provincehttp://dx.doi.org/10.13039/501100004735

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