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HIGH-SPEED MILLING OF NICKEL-BASED SUPERALLOYS

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UNSPECIFIED (1992) HIGH-SPEED MILLING OF NICKEL-BASED SUPERALLOYS. In: 7TH CONF OF THE IRISH MANUFACTURING COMMITTEE ON ADVANCED MANUFACTURING TECHNOLOGY, AUG 29-31, 1990, UNIV DUBLIN, TRINITY COLL, DUBLIN, IRELAND.

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Abstract

The use of the recently developed 70-degrees bevel cutter with tangentially arranged positively raked carbide inserts (P40 grade) has led to the use of higher cutting conditions than those employed when milling the nickel-based nimonic 75 alloy with a 45-degrees approach-angle cutter having negatively raked carbide inserts. This paper discusses the results obtained with different cutter/insert combinations when machining nickel alloys under various cutting conditions. The K20 grade of cemented-carbide tools out-performed the K40 grade when milling with a 45-degrees approach-angle cutter due to their improved properties. Chipping and/or fracture of the tool edges were the dominant failure modes under most of the conditions tested, these being caused by a combination of high temperature and high thermal and mechanical stress, as well as adhesion of the work material on the tool rake-face during milling. Tool fracture can be caused also by attritional wear and thermal cracking mainly at the high temperatures usually generated under high cutting conditions. The positive cutter/insert combination results in a smooth cutting action, lesser power consumption and a very good surface finish.

Item Type: Conference Item (UNSPECIFIED)
Subjects: T Technology
T Technology > TS Manufactures
T Technology > TA Engineering (General). Civil engineering (General)
Journal or Publication Title: JOURNAL OF MATERIALS PROCESSING TECHNOLOGY
Publisher: ELSEVIER SCIENCE SA LAUSANNE
ISSN: 0924-0136
Date: September 1992
Volume: 33
Number: 4
Number of Pages: 9
Page Range: pp. 429-437
Publication Status: Published
Title of Event: 7TH CONF OF THE IRISH MANUFACTURING COMMITTEE ON ADVANCED MANUFACTURING TECHNOLOGY
Location of Event: UNIV DUBLIN, TRINITY COLL, DUBLIN, IRELAND
Date(s) of Event: AUG 29-31, 1990
URI: http://wrap.warwick.ac.uk/id/eprint/21772

Data sourced from Thomson Reuters' Web of Knowledge

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