Hajarnavis, Vivek and Young, K. (Ken). (2008) An investigation into programmable logic controller software design techniques in the automotive industry. Assembly Automation, Volume 28 (Number 1). pp. 43-54. ISSN 0144-5154

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Abstract

Purpose - This paper aims to describe the results of an investigation into the techniques used to design factory control systems in the body-in-white section of car-manufacturing plants in Germany, the UK and the USA. Design/methodology/approach - Research was conducted through a set of semi-structured interviews with the individuals responsible for planning control system architectures in a number of companies world-wide. Findings - The challenges faced by the users of industrial control systems, such as the need to conduct changes quickly, accurately and without errors, are identified. Each organisation participating in this study was seen to use a company-specific standard to bring commonality to systems and to improve the ease of developing, maintaining and modifying their control systems. Similar software structures were seen to be in use in many of the companies participating in this survey, though in some cases differing attitudes to the use of the same tools were observed. Practical implications - This work captures, documents and reviews industrial practice in a structured manner, providing an insight into the factors affecting the selection of control system technology by industrial users, and serves as a starting-point for researchers wishing to investigate the relative importance to industrial practitioners. Originality/value - Existing work on industrial programming practice is extended by detailing specific software structures used in manufacturing operations in the car industry.

Item Type:	Journal Article
Subjects:	Q Science > QA Mathematics > QA76 Electronic computers. Computer science. Computer software T Technology > TL Motor vehicles. Aeronautics. Astronautics T Technology > TS Manufactures
Divisions:	Faculty of Science > Engineering
Library of Congress Subject Headings (LCSH):	Programmable controllers, Programmable logic devices, Computer programming, Automation, Automobile industry and trade -- Electric equipment
Journal or Publication Title:	Assembly Automation
Publisher:	Emerald Group Publishing Ltd.
ISSN:	0144-5154
Date:	2008
Volume:	Volume 28
Number:	Number 1
Number of Pages:	12
Page Range:	pp. 43-54
Identification Number:	10.1108/01445150810849000
Status:	Peer Reviewed
Publication Status:	Published
Access rights to Published version:	Restricted or Subscription Access
References:	BSI (2003), “Programmable controllers – Part 8: guidelines for the application and implementation of programming languages”, 2nd ed., Technical Report IEC TR 61131-8. Hajarnavis, V. and Young, K.W. (n.d), “An assessment of PLC software structure suitability for the support of flexible manufacturing processes”, IEEE Transactions on Automation Science and Engineering (in press). Hoske, M.T. (2003), “Choose the right programming language”, Control Engineering, Vol. 50 No. 7, p. 53. Lee, J-S. and Hsu, P-L. (2004), “An improved evaluation of ladder logic diagrams and Petri nets for the sequence controller design in manufacturing systems”, International Journal of Advanced Manufacturing Technology, Vol. 24, pp. 279-87. Lewis, R.W. (1998), Programming Industrial Control Systems Using IEC 1131-3, The Institution of Electrical Engineers, London, Revised Edition. Lucas, M.R. and Tilbury, D.M. (2003a), “Comparing industrial logic design methods used in the automotive industry”, Proceedings of the IEEE International Conference on Systems, Man and Cybernetics, Washington DC, USA, 5-8 Oct, pp. 530-7. Lucas, M.R. and Tilbury, D.M. (2003b), “A study of current logic design practices in the automotive manufacturing industry”, International Journal of Human-Computer Studies, Vol. 59, pp. 725-53. O¨ hman, M., Johansson, S. and A ° rze´m, K-E. (1998), “Implementation aspects of the PLC standard IEC 1131- 3”, Control Engineering Practice, Vol. 6, pp. 547-55. Parr, E.A. (2003), Programmable Controller: An Engineer’s Guide, 3rd ed., Elsevier Newnes, Oxford. Taholakian, A. and Hales, W.M.M. (1997), “PN , PLC: a methodology for designing, simulating and coding PLC based control systems using Petri nets”, International Journal of Production Research, Vol. 35 No. 6, pp. 1743-62. Venkatesh, K., Zhou, M. and Caudill, R.J. (1994), “Comparing ladder logic diagrams and Petri nets for sequence controller design through a discrete manufacturing system”, IEEE Transactions on Industrial Electronics, Vol. 41 No. 6, pp. 611-9. Zhou, M.C. and Twiss, E. (1998), “Design of industrial automated systems via relay ladder logic programming and Petri nets”, IEEE Transactions on Systems, Man and Cybernetics – Part C: Applications and Reviews, Vol. 28 No. 1, pp. 137-50. Zurawski, R. and Zhou, M.C. (1994), “Petri nets and industrial applications: a tutorial”, IEEE Transactions on Industrial Electronics, Vol. 41 No. 6, pp. 567-83.
URI:	http://wrap.warwick.ac.uk/id/eprint/30439

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