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In mould painting using thermoset powder coating and thermoplastic substrate in closed tool injection moulding

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Goodship, Vannessa, Cook, N., Dargue, I., Lobjoit, C., Makenji, Kylash and Smith, G. F. (2007) In mould painting using thermoset powder coating and thermoplastic substrate in closed tool injection moulding. Plastics, Rubber and Composites, Vol.36 (No.1). pp. 34-41. doi:10.1179/174328907X171217 ISSN 1465-8011.

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Official URL: http://dx.doi.org/10.1179/174328907X171217

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Abstract

In mould decoration (IMD) is attractive because a fully, or partially, decorated component is produced directly from the moulding process, with reduced emissions at lower process costs when compared to traditional techniques. A new IMD process has been developed to produce a painted component direct from the injection moulding tool. This incorporates the pressure spraying of thermoset powders through a valve into a closed mould. The residual heat of the tool initially softens the thermoset. The high temperature of thermoplastic polymer injected in a standard injection moulding subsequently cures the thermoset. The resultant product combines both thermoplastic and thermoset in a single injection moulding cycle. This paper presents frames from high speed video capture of powder mould filling and the results of INSPIRE ( in mould spray painting, impact reduced on the environment) initial injection moulding using thermoset polyester and acrylonitrile butadiene styrene (ABS). The parameters that affect material distribution are examined and discussed. Similarities to the coinjection moulding process are noted.

Item Type: Journal Article
Subjects: T Technology > TA Engineering (General). Civil engineering (General)
Q Science > QD Chemistry
Divisions: Faculty of Science, Engineering and Medicine > Engineering > WMG (Formerly the Warwick Manufacturing Group)
Journal or Publication Title: Plastics, Rubber and Composites
Publisher: Maney Publishing
ISSN: 1465-8011
Official Date: February 2007
Dates:
DateEvent
February 2007Published
Volume: Vol.36
Number: No.1
Number of Pages: 8
Page Range: pp. 34-41
DOI: 10.1179/174328907X171217
Status: Peer Reviewed
Publication Status: Published
Access rights to Published version: Restricted or Subscription Access

Data sourced from Thomson Reuters' Web of Knowledge

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