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Multi-dimensional study of the effect of early slip activity on fatigue crack initiation in a near-α titanium alloy
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Liu, Conghui, Thomas, Rhys, Sun, Tianzhu, Donoghue, Jack, Zhang, Xun, Burnett, Tim L., da Fonseca, João Quinta and Preuss, Michael (2022) Multi-dimensional study of the effect of early slip activity on fatigue crack initiation in a near-α titanium alloy. Acta Materialia, 233 . 117967. doi:10.1016/j.actamat.2022.117967 ISSN 1359-6454.
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Official URL: https://doi.org/10.1016/j.actamat.2022.117967
Abstract
During service of gas turbine engines, high cycle fatigue of titanium is a leading cause of component failure highlighting the need for better understanding of the crack initiation mechanism to predict initiation sites. In this study, the relationship between plastic slip activity and fatigue crack initiation was investigated in a near-α titanium alloy using cyclic four-point bending at up to 90% of the proof stress. The finding from surface characterization show that plasticity at such low stress levels was dominated by the basal slip and two types of cracking were seen parallel to basal slip traces. Detailed 3D analysis of both crack types highlighted out-of-plane Burgers vector activity for the observed basal slip associated with crack initiation, consistent with the classic surface roughening mechanism. The transgranular crack initiation was accompanied by the formation of crystallographic facet which was identified to be 6° away from the basal plane due to additional prismatic slip activation during multi-step crack formation. The intergranular crack facet along the boundary between primary α grain pairs, which have their c-axes aligned nearly parallel to each other but with mis-aligned prismatic planes, was formed by an easy cleavage in one step along the basal plane. Statistical evaluation demonstrated that grains combining a moderately high Schmid factor for basal slip, high resolved tensile stress along the c-axis and the Burgers vector being oriented strongly out-of-surface plane favoured transgranular crack initiation. Based on those observations a new parameter involving these three geometrical factors was developed to predict transgranular surface crack initiation sites.
Item Type: | Journal Article | ||||||||||||||||||||||||
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Subjects: | T Technology > TN Mining engineering. Metallurgy | ||||||||||||||||||||||||
Divisions: | Faculty of Science, Engineering and Medicine > Engineering > WMG (Formerly the Warwick Manufacturing Group) | ||||||||||||||||||||||||
Library of Congress Subject Headings (LCSH): | Titanium alloys, Materials -- Fatigue, Three-dimensional imaging -- Research | ||||||||||||||||||||||||
Journal or Publication Title: | Acta Materialia | ||||||||||||||||||||||||
Publisher: | Pergamon-Elsevier Science Ltd | ||||||||||||||||||||||||
ISSN: | 1359-6454 | ||||||||||||||||||||||||
Official Date: | July 2022 | ||||||||||||||||||||||||
Dates: |
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Volume: | 233 | ||||||||||||||||||||||||
Article Number: | 117967 | ||||||||||||||||||||||||
DOI: | 10.1016/j.actamat.2022.117967 | ||||||||||||||||||||||||
Status: | Peer Reviewed | ||||||||||||||||||||||||
Publication Status: | Published | ||||||||||||||||||||||||
Access rights to Published version: | Open Access (Creative Commons) | ||||||||||||||||||||||||
Date of first compliant deposit: | 27 May 2022 | ||||||||||||||||||||||||
Date of first compliant Open Access: | 30 May 2022 | ||||||||||||||||||||||||
RIOXX Funder/Project Grant: |
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